LU-YH -2-FE-DAL Rubber recycling production line
| Brand | YH-2-FE-DAL |
| Units | 10 |
| Name | 1.Hydraulic guillotine shears - 1 unit 2.Tire bead seat hydraulic extruders-1 unit 3.Shredder-1 unit 4.Conveyor - 4 units 5.Pneumatic lift -1 unit 6. Tyre punch 1 unit 7. Rotary table |
| Is not included in the set | All included |
| Rated power consumption | 65 kW |
| Actual power consumption | 50 kW. |
| Main engine power | 43 kW |
| Water consumption | 10 liters/hr |
| Raw materials consumption | 10 000 kg/shift |
| makes work pieces | 10 000 kg/shift (12 delivery trucks, 65 kg/hour) |
| Crumb | Doesn't produce |
| Powder | Doesn't produce |
| Textile | Doesn't remove |
| Metal | Doesn't extract |
| Recycles pure rubber | Recycles |
| Wheels and bands containing textile | Recycles |
| Tires and bands containing textile and metals | Recycles |
| Tires containing tires with metal | Recycles |
| Tires with diameter up to 2.5 meters | Doesn't recycle |
| Productivity | It doesn’t depend on rubber content in raw materials |
| Productivity/shift: (10 hrs) | 10 tons |
| Hour | 1 ton |
| Day | 22000 kg |
| Year | 6600 tons |
| Extract metal scrap/shift | 750 kg |
| Extracts textile/shift | No |
| Raw materials consumption | 6600 tons/year |
| Diameter of the recycled tires | 12-30 inches |
| Operation mode | 300 days/year, 22 hrs/day |
| Personnel | 4 |
| Skillfull workers | 1 |
| Shiftmen | 3 |
| Foreman/engineer | No |
| divided into sections, each section is served by: | 1 section |
| --Attritions section | No |
| --tire (up to 2.5 meters) prepation section | 4 persons |
| Foreman/engineer – total process control | No |
| Weight of the equipment | 4.5 tons |
| Certification | Certified in Pr China, Vietnam, Mongolia, Ukraine, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia |
| Factory warranty | 1 year |
| Technical losses, % | 0.001% of weight of raw materials |
| Production area (without warehouses) | 250 m2 |
| It must be installed indoors | ---Preparation section |
| Outdoor installation | ---No. |
| Time of installation | 2 weeks |
| Fractions are controlled by replacement of sieves | 1 type of workpieces |
| Foundation | One (for the shredder) |
| Factory start and adjustment specialists | No |
| Training of the personnel | No |
| License | PR China |
| Transportation | 1-40ft. container and 1- 20ft. container |
| Manufacturing time | 60 days |
| Shipping time | 66 days |
| Manufacturing time | 90-120 days depending on destination |
| Spare parts | Are not included in the set. |
| Wearing parts : |
|
| ---abrasive shafts 6units | No |
| ---circular cutter - 4 units | No |
| ---chips crusher | No |
| ---Tire bead sear cutter's blades | Service time -4 months |
| ---Tire bead seat extruder's drums | Service time – 6 months (but it is possible to extend its service time and/or restore it |
| Hoses and glands for hydraulic reinforcement | 2 sets |
| ---Replaceable sieves | No |
| Shredder’s blades | 1 set |
| Manufacturing process | 1.Removal of a tire bead seat 2. Cutting of tire (without tire bead seat) into 4-8 parts 3. Cutting of workpieces 4 Finished product warehouse |
|
The products obtained (crumbs and powder) are used to produce
|
Workpiece 30x30x30 mm for further recycling into crumbs or pyrolysis and recycling into fuel
|
Operation flow chart
1. Wheels diameter up to 3 meters
2. Hydraulic guillotine shears
3. 1/3, 1/6, 1/16 of tire with tire bead seat
4. Tire bead seat without rubber
5. Hydraulic metal extractor of the tire bead seat
6. 1/3, 1/6, 1/16 of tire without tire bead seat
7. Work piece (10*10 cm) for crushing