LU-YH-3-FE-BEJ Rubber recycling production line
| Brand | YH-3-FE-BEJ |
| Number of units | 7 |
| name | 1.Tire bead seat cutter 2.Tire-to-band cutter 3.Band-to-workpiece cutter -2 pcs 4. Tire bead seat metal extruder 4.Electric board 5. Conveyor 6. Pneumatic lift 7.Splitter |
| Is not included in the set | Included |
| Rated power consumption | 50 kW |
| Actual power consumption | 30 kW |
| Main engine power | 15 kW |
| Water consumption | No |
| Raw materials consumption | 10000 kg/shift |
| Produces work pieces | 10000 kg/shift (12 truck tires, 65 kg/hr) |
| Crumb % | No |
| Powder% | No |
| Textile % | No |
| Metal % | No |
| Recycles pure rubber | Recycles |
| Tires and bands containing textile | Recycles |
| Tires and bands with textile and metal | Recycles |
| Tires with metal | Recycles |
| Tires of diameter up to 2.5 meters | Doesn't recycle |
| Productivity | Doesn't depend on rubber contents in raw materials |
| Productivity/shift | 10 tons |
| - day | 22000 kg |
| - year | 6600 tons |
| Extract metal scrap/shift | 750 kg |
| Extracts textile/shift | No |
| Raw materials consumption | 6600 tons/year |
| Diameter of the recycled tires | 12-30 inches |
| Operation mode | 300 days/year, 22 hrs/day |
| Personnel (one shift) | 4 |
| Skillful workers | 1 |
| Shiftmen | 3 |
| Foreman/engineer | No |
| divided into sections, each section is served by: | 1 section |
| --Attritors section | No |
| --tire (up to 2.5 meters) prepation section | 4 persons |
| Foreman/engineer total process control | No |
| Weight of the equipment | 1.5 tons |
| Certification | Certified in Pr China, Vietnam, Mongolia, Ukraine, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia |
| Factory warranty | 1 year |
| Technical losses, % | 0.001% of weight of raw materials |
| Production area (without warehouses) | 200 m2 |
| It must be installed indoors | ---Preparation section |
| Outdoor installation | ---No. |
| Time of installation | 3 days |
| Fractions are controlled by replacement of sieves | 1 type of workpieces |
| Foundation | One (for the shredder) |
| Factory start and adjustment specialists | No |
| Training of the personnel | No |
| License | PR China |
| Transportation | 1-20ft. container |
| Manufacturing time | 60 days |
| Shipping time | 66 days |
| Manufacturing time | 90-120 days depending on destination |
| Spare parts | Are not included in the set. |
| Wearing parts | |
| ---abrasive shafts 6units | No |
| ---circular cutter - 4 units | No |
| ---chips crusher | No |
| ---Tire bead sear cutter's blades | Service time -4 months |
| ---Tire bead seat extruder's drums | Service time 6 months (but it is possible to extend its service time and/or restore it) |
| ---Replaceable sieves | No |
| Manufacturing process | 1.Removal of a tire bead seat 2.Separation of metal and rubber in tire bead seat 3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm. 4. Cutting off the second tire bead seat 5. Thinning of band. 6. Cutting of workpieces 7. Warehiouse |
| The products obtained (crumbs and powder) are used to produce | Workpiece 30x30x30 mm for further recycling into crumbs or pyrolysis and recycling into fuel |
1) Worm gear drive of fine polishing sieve
2) Worm gear drive of coarse polishing drive
3) Auxiliary engine
4) Magnetic separator
5) Main engine of attrition machine
6) Magnetic separator
7) Emergency stop button of the main attrition unit
8) Chips cutter
9) Machine cutting into bands
10) Conveyor
11) Emergency stop button
12) Tire bead seat cutter
13) Electric panel
1. Wheels up to 140 cm
2. Tire Cutting machine
3. Tire bead seat
4. Wheel without tire bead seat
5. Band cutter
6. Chips cutter
7.Semi-finished products for further attrition