LU-YH-8-3-BEJ Rubber recycling production line
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Brand
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LU-YH-8-3-BEJ
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Number of units
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51
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Name
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1.main attriting unit -3 units.
2 Vibratin screen -3 units 3. Magnet separator
4.Supplementry fine vibration sieve -6 units
5. Conveyors -12 units
6 Shredder -1 unit
7. Electric board -2 units
8.Tire bead seat cutter - 2 units
9. Tire bead seat metal extruder-1 unit
10. Air separator -3 units
11. belt cutter -2 units
12 Chips cutter -2 units
13 Tire bead seat extractor -1 unit 14 Hydraulic shears -1 unit
15 Elevating trolley - 3 units
16.Final attritors --3 units
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Is not included in the set
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all is included .
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Rated energy consumption
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397 kW.
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Actual energy consumption
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228kW.
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Main engine power
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43 kW
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Water consumption
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150 liters/day (cooling)
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Raw materials consumption
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9000 kg/shift
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Produces workpieces
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7000 kg/shift ( 10 delivery truck tires, 65 kg .hr)
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Crumbs %
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55% (0.5 - 1.0 mm)
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Powder %
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45% (0 - 0.5 mm)
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textile
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removes
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Metal
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Extracts
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Recycles pure rubber
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Recycles
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Tires and bands containing textile
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Recycles
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Tires and bands containing textile and metal
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Recycles
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Tires containing metal
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Recycles
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Tires of diameter up to 4 m
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Doesn't recycle
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Productivity
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Depends on rubber contents in raw materials
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Productivity/shift
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7 tons
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- hr
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07 ton
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-shift (10 hrs)
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7 000 kg/shift
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- daily (22 hrs)
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14 000 kg/day
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- year (300 days)
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4 200 tons
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-metal scrap extracted/shift
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Max -2 000 kg (depending on specifications of raw materials)
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-Textile extracted/shift
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Max -400 kg, depends on quality of raw materials
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Raw materials consumption
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5 400 tons/year
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Diameter of recycled tires
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from 12 inches to 4.0 m
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Operation mode
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300 days/year, 22 hrs/day
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Personnel, one shift
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10
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Skillful workers
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2 persons
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Shiftmen
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6 persons.
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Foreman (engineer)
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1
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The shop is divided into sections. Number of Personnel for each section
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2 sections
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---Attritors section
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3 persons.
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---Tires (up to 24 inches) preparation section
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6 persons
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Foreman (engineer) – total process control
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1 person.
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Weight of the equipment
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55 tons
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Certification
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Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
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Factory warranty
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1 year
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Technical losses, %
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0,001% of the raw materials weight
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Production area without warehouses
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700 m2
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It must be installed indoors
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---Preparation section ---attrition section
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Outdoor installation
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Shredder can be installed indoors
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mounting
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6 weeks
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Fractions are controlled by replacement of sieves
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6 fractions simultaneously
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Foundation
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Is required for main attritors - 3 for shredder -1
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Factory start and adjustment specialists
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Desirably, but not compulsory
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Training of the personnel
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Desirably but not compulsory
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License
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USA
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Transportation
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40 ft. containers – 3. 20 ft containers -2
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Manufacturing time
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60 days
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Shipping time
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66 days
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Manufacturing time
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90-120 days depending on destination
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Spare parts
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Are not included in the set.
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Wearing parts
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---abrasive shafts 6 units
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Service time -2 years (made in Japan)
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| Circular blades-4 pcs | Service time - 1 year |
| Chips crusher | Service time - 1 year |
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---Blades of tire bead seat cutter
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Service time -4 months
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---Tire bead seat extruder's drums
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Service time – 6 months (but it is possible to extend its service time and/or restore it
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---Replaceable sieves
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Time of service - 1 year
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Manufacturing process
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1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse |
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The resultant products (powder and crumbs) are used to produce by further processing as follows
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- raw reclaimed rubber
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-mats for sport grounds of 500 х 500 mm
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-filling seamless coatings
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-Foam rubber
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-Novotrack
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-baseplates for rails and railway furniture
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-Soles for slippers
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- sanitaryware gaskets
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- rugs for entrance doors and bathrooms
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additives for asphalt
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-Rubber blocks
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-EPDM granules
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-gasket and sealant for doors and windows
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-Tread strips for restoration of tires
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-Shock damper, hydroisolation for roofs
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