LU-YH-500 EURO. Rubber and crumb recycling line

 

It produces powder and crumbs from waste rubber Bascc model in YH series. It meets all the requirements of EC
Number of units 32
name
1. Tire bead seat cutter – 1 unit.
2.Tire-to-band cutter -1 unit.
3. Band-to-workpiece cutter 1 unit.
4. tire bead seat hydraulic extruder - 1 unit.
5. main attriting unit -3 units
6.Chaffer -1 unit
7.Fine vibrationsieve -2 units
8. magnetic separator 2 units
9. Air separator – 1 unit.
10. conveyors – 8 units
11 Electric board
12 Fine fraction final attritor -1
13 air ducts -10 units
14 Hydraulic elevating trolley -1 units
Is not included in the set
all is included .
Rated energy consumption 155  kW.
Actual energy consumption 95 kW.
Main engine power 75 kW
Water consumption 500 liters/day (cooling)
Raw materials consumption 6 000 kg/shift
Produces workpieces 6 000 kg/shift ( 6 delivery truck tires, 65 kg .hr)
Crumbs % 55% (0.5 - 1.0 mm)
Powder % 45% (0 - 0.5 mm)
textile removes
Metal Extracts
Recycles pure rubber Recycles
Tires and bands containing textile Recycles
Tires and bands containing textile and metal Recycles
Tires containing metal Recycles
Tires of diameter up to 4 m Doesn't recycle
Productivity Depends on rubber contents in raw materials
Productivity/shift 5 tons
- hr 500 kg
-shift (10 hrs) 6 000 kg/shift
- daily (22 hrs) 10 000 =11000  kg/day
- year (300 days) 3 000 tons
-metal scrap extracted/shift Max -1 000 kg (depending on specifications of raw materials)
-Textile extracted/shift Max -200 kg, depends on quality of raw materials
Raw materials consumption 3000 tons/year
Diameter of recycled tires from 12 inches to 24 inches
Operation mode 300 days/year, 22 hrs/day
Personnel, one shift 5
Skillful workers 2 persons
Shiftmen 3 persons.
Foreman (engineer) -
The shop is divided into sections. Number of Personnel for each section 2 sections
---Attritors section 2 persons.
---Tires (up to 24 inches) preparation section 2 persons
Foreman (engineer) – total process control 1 person.
Weight of the equipment 20 250 kg
Certification Certified in Pr China, Vietnam, Mongolia, Ukraine, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty 2 years
Technical losses, % 0,001% of the raw materials weight
Production area without warehouses 200 m2
It must be installed indoors ---Preparation section ---attrition section
Outdoor installation No
mounting 2 weeks
Fractions are controlled by replacement of sieves 2 fractions simultaneously
Foundation Is required for main attritor
Factory start and adjustment specialists comppulsory
Training of the personnel compulsory
License USA and Israel
Transportation 40 ft. containers – 1. 20 ft containers – 1
Manufacturing time 60 days
Shipping time 66 days
Manufacturing time 90-120 days depending on destination
Spare parts Are not included in the set.
Wearing parts  
---abrasive shafts 2units Service time -2 years (made in Japan)
---circular cutter - 2 units Service time -1 year
---chips crusher Service time -1 year
---Tire bead sear cutter's blades Service time -4 months
---Tire bead seat extruder's drums Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves Time of service - 1 year
Manufacturing process   ----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm..------------------4. Cutting off the second tire bead seat -----------5. Thinning of band.------------6. Cutting of workpieces ----------7. Production of powder and crumb 8. Separation into fractions ----------------9. Removal of textile cord----------10.Grinding of pure rubber (tire treads) and rubber containing textile cord---Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows - raw reclaimed rubber
  -mats for sport grounds of 500 х 500 mm
  -filling seamless coatings
  -Foam rubber
  -Novotrack
  -baseplates for rails and railway furniture
  -Soles for slippers
  - sanitaryware gaskets
  - rugs for entrance doors and bathrooms
  additives for asphalt
  - rubber roofing
  -Rubber blocks
  -EPDM granules
  -gasket and sealant for doors and windows
  -Tread strips for restoration of tires
  -Shock damper, hydroisolation for roofs