LU-YH-RX-3000 Rubber recycling production line EU Standart
Series LU-YH-RX-3000 EURO LU-YH-RX-3000 ORDINARY
Number of  units 57 31
Name 1. Hydraulic guillotine shears - 2 units
2. tire bead seat hydraulic extractor- 2 units.
3. Pneumatic elevators 3 units.
4. Main attriting unit 3 units-  YH- RX
5. Main vibration sieve 1 unit
6. Fine sieve 1 units.
7. Sorting fine sieve- 1 unit.
8. Band magnetic separator- 2 units
9. Bandtype magnetic separator- 1 unit  
10. Air separator2 units.
11. Spiral conveyors11 units
12. Belt conveyors1 units
13. Air ducts 23 units
14. Raw materials pneumatic pipelines 2 units.
15. Shredder - 1 unit.
16. Electric board  2units
17. Main final attritor 1 unit
1. Hydraulic guillotine shears - 2 units.
2. tire bead seat hydraulic extractor- 2 units.
3. Pneumatic elevators 2 units.
4. Main attriting unit 3 units- YH- RX
5. Main vibration sieve 1 unit
6. Fine sieve 1 unit.
7. Sorting fine sieve- 1 unit.
8. Band magnetic separator- 2 units
9. Bandtype magnetic separator- 1 unit
10. Air separator1 unit .
11. Spiral conveyors3 units
12. Belt conveyors5 units
13. Air ducts 5 units
14. Raw materials pneumatic pipelines 2 units.
15. Shredder - 1 units.
16. Electric board 2units
17. Main final attritir 1unit
Is not included in the set all is included. All is included.
Rated energy consumption 500 kW. 450 kW.
Actual energy consumption 450kW. 430kW.
Main engine power 75 kW х 5 units 75 kW х 5 units
Water consumtion 250 L/day (cooling) 250 L/day (cooling)
Raw materials consumption 4 000 kg/hr 4 000 kg/hr
Produces workpieces 4 000 kg/hr (62 truck tires 65 kg/hr) 4 000 kg/hr (62 truck tires  65  kg/hr )
Crumb, % 25% (0.5 - 1.0 mm) 25% (0.5 - 1.0 mm)
Powder, % 75% (0 - 0.5 mm) 75% (0 - 0.5 mm)
Textile removes removes
Metal extracts extracts
Recycles pure rubber Recycles Recycles
 Tyres and bands,  containing textile Recycles Recycles
 Tires and bands with textile and metal Recycles Recycles
Tires with metal Recycles Recycles
 Tires (diameter up to 4 meters) Doesn't  Recycle Doesn't  recycle
 Exact productivity Depends on rubber contents in raw materials Depends on rubber contents in raw materials
 Potential productivity/shift 33 tons 33 tons
- hr 3,3 tons 3,3 tons
-shift (11 hrs) 33 000 kg/shift 33 000 kg/shift
- day  (22 hrs) 66 000 kg/day 66 000 kg/day
- year 20 000 tons 20 000 tons
-Extracts metal scrap/shift 6 600 kg (max). it depends on specifications of raw materials 6 600 kg (max). it depends on specifications of raw materials
Extracts textile/shift 1 650 kg (max). it depends on specifications of raw materials 1 650 kg (max). it depends on specifications of raw materials
Consumption of raw materials 55 000 tons/year  55 000 tons/year
Diameter of the recycled tires 12 inches
24 inches
12 inches
24 inches
Operation mode calculations 300  days/year, 22 hrs/day 300 days/year, 22 hrs/day
Personnel (1 shift) 8-9 12
Skillful workers 2 2
Shiftmen 6 9
Foreman (engineer) 1 1
The  production is divided into sections There are following units in each section 2 sections 2 sections
Attritors' sections 7 persons 7 persons
Tires (up to 24 inches) preparation section 5 persons 5 persons
Foreman (engineer) total operation control 2 persons 1 pers.
Weight of the equipment 75 tons 75 tons
Certification Certified in China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia Certified in China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Warranty 1 year 1 year
Technicak losses, % 0,001% of the weight of raw materials 0,001% of the weight of raw materials
Production area (without warehouses) 500 m2
80 m 6m х 4,5m
500 m
80 m 6m х 4,5m
Compulsory indoor installation --- Preparation section ---attrition section --- Preparation section ---attrition section
Outdoor installation Impossible Impossib;e
Time of mounting 4 weeks 4 weeks
Fractions are controlled by replacement of sieves 4 fractions simultaneously 4  fractions simultaneously
Foundation  for equipment Is requried for main attritors (4 units). Is requried for main attritors (4 units).
Start-up and adjustment specialists Are required Are required
Traing of the personnel Is required Is required
The equipment is made by license USA and Israel USA and Israel
Transportation Six 40ft. containers Six 40 ft. containers
Manufacturing time 60 days 60 days
Shipment time 66 days 66 days
Time of delivery 90-120 days, depending on place of destination   90-120 days, depending on place of destination 
Spare parts Are not included in the set.   Are not included in the set
 Wearing parts    
---attriting shafts, 8 units Time of service  3 years (made in Japan) Time of service - 3 years (made in Japan )
---Chips crusher Operation time 1 year Operation time 1 year
---shredder's blades of  tire bead seat  cutter Operation time - 4 months Operation time - 4 months
---tire bead seat extractor's drums Service time - 6 months (but it is possible to extend its service time and/or restore it) Service time - 6 months (but it is possible to extend its service time and/or restore it)
---Replaceable sieves Operation time 1 year Operation time 1 year
Technology  
1.Removal of a tire bead seat ------  2.Separation of metal and rubber in tire bead seat ------------- 3. Cutting of workpieces ---------- 4. Production of powder and crumb   5 --------Separation into fractions ---------------- 6. Removal of textile cord---------- 7.Grinding of pure rubber (tire treads) and rubber containing textile cord---------  8 Finished product warehouse 
The products obtained (crumbs and powder) are used to produce
Reclaimed raw rubber Reclaimed raw rubber
- Mats for sport-grounds 500 х 500 mm  Mats for sport-grounds 500 х 500 mm
 filling seamless coatings - filling seamless coatings
-foam rubber -Foam rubber
 Novotrack Novotrack
- baseplates for rails and railway hardware - baseplates for rails and railway hardware
-soles for slippers -soles for slippers
-  sanitaryware gaskets - sanitaryware gaskets
- rugs for entrance doors and bathrooms -rugs for entrance doors and bathrooms
- additive to asphalt -additive to asphalt
- rubber roofing - rubber roofing
-Rubber  paving blocks -Rubber paving blocks
- EPDM granules -  EPDM granules
- Sealant and gaskets for doors and windows - Sealant and gaskets for doors and windows
- Tire treads for restoration of tires - Tire treads for restoration of tires
- Mooring bumpers - Mooring bumpers
- Hydraulic isolation of roofs - Hydraulic isolation of roofs