As differs from the others, YH series lines, there are two  YH-12-4 lines:
The first assembly is for recycling of  air tires and large tires is recommended for installation big airports, ship-building plants, etc, where is the high concentration of   vehicles using textile cord tires .
The second assembly includes all the machines required for recycling metal cord containing tires.
The quality of the products is very high, as tire are recycled simultaneolsly with  extaction of cords using various special machines. 

 

Brand	LU-YH-12-4-BD
Number of units	62
Name	1.Main metal recycling attriting unit -2 units 2.Main textile recycling attriting unit -2 units 3.Vibration screen - 4 units. 4.Magnetic separator 6 units. 5.Supplementary fine polishing screen- 8 unit. 6.Conveyors 15 шт 7.Machine for cutting tire layers into thinner layers. Is used for tires without metal cord- 1 unit 8.Tire bead seat extractor -2 units  9.Tire bead seat metal extractor - 1 unit  10.Air separator - 4 units  11.Band cutter 1unit 12.Chip cutter 1unit. 13.Electric board - 2 units  14.Hydraulic shears - 1 unit 15.Elevating trolleys - 4 units. 16.Final attriors  4 units. 17.Tire bead seat hydraulic extruder 1unit 18.Workpieces (10x10cm)-to crumb (1.5x1.5) crushing machine - 1 unit 19.Tire fragments-to workpieces 10*10 cm 1 unit 20.Tire fragments-to workpieces cutting machine - 1 unit The assembly can change depending on raw materials
Is not included in the set	all is included
Rated energy consumption	537 kW
Actual energy consumption	305 kW
Main engine power	56 kW
Water consumption	200liters/day (cooling)
Raw materials consumption	12 000 kg/shift
Produces workpieces	12 000 kg/shift (10 delivery truck tires, 65 kg .hr)
Crumbs %	35% (0.5 - 1.0 mm)
Powder %	65% (0 - 0.5 mm)
textile	removes
Metal	Extracts
Recycles pure rubber	Recycles
Tires and bands containing textile	Recycles
Tires and bands containing textile and metal	Recycles
Tires containing metal	Recycles
Tires of diameter up to 2.5 m	Doesn't recycle
Productivity	Depends on rubber contents in raw materials
Productivity/shift	10 tons
- hr	1 ton
-shift (10 hrs)	10 000 kg/shift
- daily (22 hrs)	2000 kg/day
- year (300 days)	6000 tons
-metal scrap extracted/shift	Max -1 800 kg (depending on specifications of raw materials)
-Textile extracted/shift	Max -650 kg, depends on quality of raw materials
Raw materials consumption	7 200 tons/year
Diameter of recycled tires	from 12 inches to 4.0 m
Operation mode	300 days/year, 22 hrs/day
Personnel, one shift	14
Skillful workers	4 persons
Shiftmen	9 persons
Foreman (engineer)	1
The shop is divided into sections. Number of Personnel for each section	2 sections
---Attritors section	4 persons
---Tires (up to 24 inches) preparation section	9 persons
Foreman (engineer) – total process control	1 person
Weight of the equipment	52 tons
Certification	Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty	1 year
Technical losses, %	0,001% of the raw materials weight
Production area without warehouses	1200 m2
It must be installed indoors	---Preparation section ---attrition section
Outdoor installation	Shredder can be installed outdoors
mounting	6 weeks
Fractions are controlled by replacement of sieves	10 fractions simultaneously
Foundation	Is required for main attritors - 4
Factory start and adjustment specialists	Desirably, but not compulsory
Training of the personnel	Desirably but not compulsory
License	USA
Transportation	40 ft. containers – 6
Manufacturing time	60 days
Shipping time	66 days
Manufacturing time	90-120 days depending on destination
Spare parts	Are not included in the set.
Wearing parts
---abrasive shafts  6 units	Service time -2 years (made in Japan)
Circular blades-4 pcs	Service time - 1 year
Chips crusher	Service time - 1 year
---Blades of tire bead seat cutter	Service time -4 months
---Tire bead seat extruder's drums	Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves	Time of service - 1 year
Manufacturing process	1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows	- raw reclaimed rubber
	-mats for sport grounds of 500 х 500 mm
	-filling seamless coatings
	-Foam rubber
	-Novotrack
	-baseplates for rails and railway furniture
	-Soles for slippers
	- sanitaryware gaskets
	- rugs for entrance doors and bathrooms
	additives for asphalt
	-Rubber blocks
	-EPDM granules
	-gasket and sealant for doors and windows
	-Tread strips for restoration of tires
	-Shock damper

 Layout



1. Attritors' zone
2. Large wheel recycling area
3. Transportation area
4. Small tires recycling area
5. Control board
6. shredder
7. "Turtle"
8. "Spider"
9. Air separator
10. Chips cutter
11. Band cutter
12. Metal extruder
13. Metal-cutting unit
14. Hydraulic shears
15. Hyraulic tire bead seat extruder