This assembly allows recycling of any type of rubber and tires, both with metal cord and without metal cord.
It recycles rubber products of 1-350 cm
Receiving hoppers of cutting machine can receive raw materials of 1000mm * 400 mm, reinforced with alloyed steel of thickness up to 5 mm.
The production line allows simultaneous production of 6 various fractions of crumb and powder, textile-free and metal-free (99,5%) .
It takes 1.5 -2 months (with 2 engineers from the manufacturing plant) to install it
Factory guarantee -1 year since leaving the territory of PR China.
In order to save costs it is possible to locate shredders, large tires’ tire bead seat cutters, metal extruders under tent outside the heated premises. As differs from other recycling lines, the assembly of this one allows to double and triple productivity by adding supplementary main attritors. (from 3 to 6 and 9. A number of attritors can be also reduced to 1 or 2 with the same set of preparatory machines.
As the rubber recycling temperature doesn’t exceed 90 C, so the rubber doesn’t lose its natural properties during recycling, so the product, obtained by this equipment may be used for the second time without any glue.
|Number of units||58|
|name||1. Tire bead seat cutter – 2 units.
2.Tire-to-band cutter -2 units.
3. Band-to-workpiece cutter 3 units.
4. hydraulic guillotine shears -1 unit.
5. tire bead seat hydraulic extruder - 1 unit.
6. Pneumatic lifters – 4 units. (or 1 telfer lifter)
7. main attriting unit -3 units
8. vibration sieve 3 units
9. magnetic separator 12 units
10. Air separator – 3 units.
11. conveyors – 9 units
12. shredder – 1 unit. 13. Electric board – 2 units
14.Fine vibration sieve - 6 units.
15.Tire bead seat extruder – 1 unit
16.Fine fraction final attritor – 3 units
17.Spider – 1 unit.
18 .turtle – one unit.
|Is not included in the set||all is included .|
|Rated energy consumption||550 kW.|
|Actual energy consumption||314kW.|
|Main engine power||43kW|
|Water consumption||200 liters/day (cooling)|
|Raw materials consumption||7 000 kg/shift|
|Produces workpieces||7 000 kg/shift (36 delivery truck tires, 65 kg .hr)|
|Crumbs %||55% (0.5 - 1.0 mm)|
|Powder %||45% (0 - 0.5 mm)|
|Recycles pure rubber||Recycles|
|Tires and bands containing textile||Recycles|
|Tires and bands containing textile and metal||Recycles|
|Tires containing metal||Recycles|
|Tires of diameter up to 4 m||Recycles|
|Productivity||Depends on rubber contents in raw materials|
|- hr||0,6 ton|
|-shift (10 hrs)||6 000 kg/shift|
|- daily (22 hrs)||12 000 kg/day|
|- year||3 600 tons|
|-metal scrap extracted/shift||Max -3 000 kg (depending on specifications of raw materials)|
|-Textile extracted/shift||Max -400 kg, depends on quality of raw materials|
|Raw materials consumption||4500 tons/year|
|Diameter of recycled tires||from 12 inches to 40 in meters|
|Operation mode||300 days/year, 22 hrs/day|
|Personnel, one shift||12|
|Skillful workers||4 persons.|
|The shop is divided into sections. Number of Personnel for each section||2 sections|
|---Attritors section||7 persons.|
|---Tires (up to 24 inches) preparation section||12 persons|
|Foreman (engineer) – total process control||1 person.|
|Weight of the equipment||55 tons|
|Certification||Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia|
|Factory warranty||1 year|
|Technical losses, %||0,5% of the raw materials weight|
|Production area without warehouses||1 200 m2|
|It must be installed indoors||---Preparation section ---attrition section|
|Outdoor installation||The shredder can be installed outdoors|
|Fractions are controlled by replacement of sieves||6 fractions simultaneously|
|Foundation||Is required for main attritors (3 units) shredder (1 unit)|
|Factory start and adjustment specialists||Desirably, but not comppulsory|
|Training of the personnel||Desirably but not compulsory|
|Transportation||40 ft. containers – 5. 20 ft containers – 2|
|Manufacturing time||60 days|
|Shipping time||66 days|
|Manufacturing time||90-120 days depending on destination|
|Spare parts||Are not included in the set.|
|---abrasive shafts 2units||Service time -2 years (made in Japan)|
|---circular cutter - 2 units||Service time -1 year|
|---chips crusher||Service time -1 year|
|---Tire bead sear cutter's blades||Service time -4 months|
|---Tire bead seat extruder's drums||Service time – 6 months (but it is possible to extend its service time and/or restore it|
|---Replaceable sieves||Time of service - 1 year|
|The resultant products (powder and crumbs) are used to produce by further processing as follows||- raw reclaimed rubber|
|-mats for sport grounds of 500 х 500 mm|
|-filling seamless coatings|
|-baseplates for rails and railway furniture|
|-Soles for slippers|
|- sanitaryware gaskets|
|- rugs for entrance doors and bathrooms|
|additives for asphalt|
|- rubber roofing|
|-gasket and sealant for doors and windows|
|-Tread strips for restoration of tires|
Principal layout of LUYH-10-3.5 production line in hangar of 50х24x9m
1. tire bead seat cutter 2 units.
2.Tire-to-band cutter 2 units.
3. Band-to-workpices cutter 3units.
4. Hydraulic guillotine shears - 1 unit.
5. Hydraulic extractor of tire bead seat - 1 unit.
6. Pneumatic lifts 4 units. (or 1 telfer lift)
7. main attriting unit 3 units
8. vibration screen 3 units
9. Magnetic separator 12 units
10. Air separator 3 units.
11.Conveyors 9 units
12. shredder - 1 unit
13. electric board 2units
14. Fine polishing vibration screen - 6 units.
15.Tire bead seat extruder 1 unit
16. Final attritor of fine fraction 3units.
18 Turtle 1 unit.
19. Attritors zone
20. Transport operation zone
21. Small tires recycling zone
22.Large tires recycling zone
23. Raw materials heated warehouse
24.Final products warehouse