LU-YH-6-3.5-HL-Q Rubber recycling production line

Brand YH-6-3.5-HL-Q
Number of units 36
name Vertical tire bead seat cutter  2 units
Tire-to-band cutter -2 units
Band-to-workpiece cutter – 2 units
Spider – 1 unit
turtle- one unit
Pneumatic lifts – 2 units
Main abrasive unit – 2 units
Vibration sieve -2 units
Magnet separator – 4 units
Air separator -2 units
Conveyors – 7 units
Shredder – 1 unit
Electric board 1 unit
Fine vibration sieve -4 units
Tire bead seat extractor – 2 units
Final attritor of fine fraction -2 units
Is not included in the set All Included
Rated power consumption 295 kW.
Actual power consumption 170  kW
Main engine power 43 kW
Water consumption 150 liters/day (cooling)
Raw materials consumption 5500 kg/shift
Produces work pieces 5500 kg/shift (7-8  truck tires, 65 kg/hr)
Crumb % 55% (0.5-1.0 mm)
Powder% 45% (0-0.5 mm)
Textile % Removes
Metal % Extracts
recycles pure rubber Recycles
Tires and bands containing textile Recycles
Tires and bands with textile and metal Recycles
Tires with metal Recycles
Tires of diameter up to 2.5 meters Recycles
Productivity It depends on rubber contents in raw materials
Productivity/shift (10 hrs) 4.5 tons  
Hour 0. 45 tons
- day (22 hrs) 9 000 kg
- year 2700 tons
Extract metal scrap/shift 1000 kg –maximum – it depends on specifications of raw materials
Extracts textile/shift 200 kg maximum – it depends on specifications of raw materials
Raw materials consumption 3400 tons/year
Diameter of the recycled tires 12inches -4.0 meters
Operation mode 300 days/year, 22 hrs/day
Personnel (one shift) 12
Skillful workers 4
Shiftmen 7
Foreman/engineer 1
divided into sections, each section is served by: 2 sections
--Attritors section 3 persons
--tire (up to 24 inches) prepation section 8 persons
Foreman/engineer – total process control 1
Weight of the equipment 145 tons
Certification Certified in Pr China, Vietnam, Mongolia, Ukraine, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia
Factory warranty 1 year
Technical losses, % 0.001% of weight of raw materials
Production area (without warehouses) 600 m2
It must be installed indoors ---Preparation section –attrition section
Outdoor installation ---It is possible to install shredder outdoors
Time of installation 4 weeks
Fractions are controlled by replacement of sieves 6 fractions simultaneously
Foundation Is required for main attritors (2 units) and one shredder
Factory start and adjustment specialists Desirably, but not compulsory
Training of the personnel Desirably, but not compulsory
License USA
Transportation  2- 40ft. containers, 2- 20 ft. containers
Manufacturing time 60 days
Shipping time 66 days
Manufacturing time 90-120 days depending on destination
Spare parts Are not included in the set.
Wearing parts :  
Attriting shafts (2 units Service time – 2 years (made in Japan)
---Circular cutters 2 units Service time – 1 year
---chips crusher Service time – 1 year
---Tire bead sear cutter's blades Service time -4 months
---Tire bead seat extruder's drums Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves Service time –1 year
Manufacturing process 1.Removal of a tire bead seat
2.Separation of metal and rubber in tire bead seat
3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm.
4. Cutting off the second tire bead seat
5. Thinning of band.
6. Cutting of work pieces
7. Production of powder and crumb
8. Separation into fractions
9. Removal of textile cord
10.Grinding of pure rubber (tire treads) and rubber containing textile cord
The products obtained (crumbs and powder) are used to produce Reclaimed raw rubber
  -Mats for sport-grounds 500 х 500 mm
  -filling seamless coatings
  Foam rubber
  -baseplates for rails and railway hardware
  -soles for slippers
  - sanitaryware gaskets
  - rugs for entrance doors and bathrooms
  -additive to asphalt
  Rubber roofing
  Rubber tiles
  EPDM granules
  Sealant and gaskets for doors and windows
  Tire treads for restoration of tires
  Mooring bumpers  

1. Air separator and final attritor
2. Cooling water tank
3. Supplementary fine polish screen
4. Control board
5. Shredder
6. Turtle
7. Hydraulic elevator up to 3 tons
8. Spider
9. Chips cutter
10. Metal extractor
11. Band cutter
12. Cutter
13. Transport operatoin zone
14. Warm warehouse for raw materials
15. Finihed products warehouse
16. Attritors area
17. Large tire recycling area
18. Small tires operation area