LU-YH-7. Waste rubber recycling line. Basic model

Brand

LU-YH-7
Units 15
Name 1. Tire bead seat cutter - 1 unit
2. Tire-to-band cutter 1unit.
3. Band to workpiece cutter 1unit.
4. Main abrasive machine 1 unit
5.Primary purification sieve 1 unit
6. magnetic separator 2 units
7. Air separator - 1unit.
8. conveyors - 3 units
9. Electric board
10.Fine polishing vibration sieve - 1 unit.
11. Tire bead seat extruder 1 unit
12. Fine fraction final attritor 1 unit.
Is not in the set Everything is in the set
Rated power consumption 135 kW.
Actual power consumption 55 kW
Main engine power 43 kW
Water consumption 50 Liters/day (cooling)
raw materials used 3600 kg/shift
Makes workpieces 3600 kg/shift ( 6 delivery truck’s wheels 65 kg/hr)
Crumbs, % 55 (0.5 - 1.0 mm)
Powder, % 45 (0- 0.5 mm)
Textile removes
Metal extracts
Recycles pure rubber Recycles
Tires and bands containing textile Recycles
Tires and bands containing textile and metal Recycles
Tires containing metal Recycles
Tires – diameter up to 4 meters Doesn't recycle
Productivity Depends on rubber content in raw materials
- hour 200-250 kg
-shift (10 hrs) 2000-2500 kg/shift
-22 hrs/day 4000-5000 kg /day
- year 1200-1500 tons/day -22 hrs
-Extracted metal/shift 1000 kg max., depending on raw materials
-Extracted textile/shift 200 kg max/depends on raw materials specifications
Raw materials consumption 3000 tons/year
Diameter of the tires recycled 12 inches
24 inches
Calculation of the operation mode 300 days/year, 22 hrs/day
Personnel/shift 6 persons
Skillful workers 2
Shiftmen 4
The production is divided into sections. There are workers on each section 2 sections
---Attritors’ section 2 persons.
---Tire (up to 24 inches) preparation section 3 persons.
Foreman (engineer) –total production control 1 person.
Weight of the equipment 10250 kg
Certification of the equipment Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia
Warranty 1 year
Technical losses, % 0,5% of the raw materials weight
Production area without warehouses 200 m2
Compulsory indoor installation ---preparation section
---attrition section
Outdoor installation No
Mounting time 2 weeks
Fraction are controlled by replacement of sieves 2 fractions simultaneously
Foundation for mounting Is required for the main attritor
Start and adjustment specialists from the factory Desirably but not compulsory
Training of the personnel Desirably but not compulsory
The equipment is made by license USA
Transportation one -40ft.container.
Time of manufacturing 60 days
Shipping time 66 days
Time of delivery 90-120 depending on destination
SPARE PARTS are not included in the set.
Wearing parts  
---Abrasive shafts 2 units Service time -2 year (made in Japan)
---Circular cutters 2 units Service time - 1 year
---Chips breaker service time 1 year
--Tire bead seat cutter’s blades Service time – 4 months
---Drums of tire bead seat extruder Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves Service time – 1 year
Manufacturing scheme 1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse
The products are used to obtain (further recycling of powder and crumb can yield as follows) - reclaimed raw rubber
-Mats for sport-grounds 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotracks
-baseplates for rails and railway hardware
-soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
-additive to asphalt
- roof cladding
-rubber paving blocks
-EPDM granules
-gaskets and sealants for doors and windows
tread strips for restoration of wheels
-mooring dolphins

 LU-YH-7 layout in a hangar of 12 х 20м
 
1 - Main attritor
2 - Control board
3 - Air separator and final attritor
4 - Metal extruder
5 - Chips cutter
6 - Band cutter
7 - Cutting machine

Main attritor

1. Side view

1 - Drive of primary purification vibration screen
2 - Receiving raw materials gutter
3 - Feeding conveyor
4 - Magnet separator
5 - Air separator fixing frame
6 - Polishing vibration screen
7 - Drive of polishing vibration screen
8 - Fine fraction feeding conveyor
9 - Primary purification vibration screen
10 -Main attritor
11 - Steering wheel of the attritor's fine adjustment

2. Top view

1 - Main attritor
2 - Vibration screen
3 - Small conveyor
4 - Double layer magnet separator
5 - Rubber crumb output
6 - Small vibration screen
7 - Magnet separator
8 - Conveyor

Design shop area - 300 m2 12 m - width, 18 m - length, 5 m -height
Unit #6 requires foundation
The flowchart is recommended. There no strict limitations concerning location of the units relative to each other.
Safety zone is recommended for all the units except for unit 2.
For unit 2 the safety zone is compulsory