LU-YH-RX-1000 EURO production line

This set  meets all the requirements of EU
Number of units
1. Hydraulic guilottine shears – 2 units.
2.Tire bead seat hydraulic extruder -2 units.
3. Pneumatic lifters  3 units.
4.main attriting unit -3 units. YH-RX-2 
5.Chaffer -1 unit
6.Fine vibration  sieve  -1 unit
7 Sorting fine vibration sieve -1 unit
8.Belt magnetic separator -2 units.
9. Boxlike magnetic separator  – 1 unit 
10 Air separator - 2 units  
11 spiral conveyors -11 units 
12 Belt conveyor   -1 unit
13 Air ducts -23 units 
14. raw materials air tubes -2 units
15 Shredder-1 unit
16. Electric board -2 units
17 Main final attritor, 1 unit. YH-RX-0.5
Is not included in the set
all is included .
Rated energy consumption
280 kW.
Actual energy consumption
Main engine power
Power by main units
Power by auxiliary units
Actual power consumption per 1 ton
37 kW x 5 units
185 kw
95 kw
95 kw
Water consumption
250 liters/day (cooling)
Raw materials consumption
1250 kg/shift
Produces workpieces
1250 kg/shift ( 19 delivery truck tires, 65 kg .hr)
Crumbs %
25% (0.5 - 1.0 mm)
Powder %
75% (0 - 0.5 mm)
Recycles pure rubber
Tires and bands containing textile
Tires and bands containing textile and metal
Tires containing metal
Tires of diameter up to 2.5 m
Doesn't recycle
Depends on rubber contents in raw materials
6.3 tons
- hr
1  ton
-shift (10 hrs)
6 000 kg/shift
- daily (22 hrs)
22 000  kg/day
- year (300 days)
6 000 tons
-metal scrap extracted/shift
Max -4 000 kg (depending on specifications of raw materials)
-Textile extracted/shift
Max -500 kg, depends on quality of raw materials
Raw materials consumption
8 500 tons/year
Diameter of recycled tires
from 12 inches to 2.5 m
Operation mode
300 days/year, 22 hrs/day
Personnel, one shift
Skillful workers
2 persons
4 persons.
Foreman (engineer)
The shop is divided into sections. Number of Personnel for each section
2 sections
---Attritors section
2 persons.
---Tires (up to 24 inches) preparation section
4 persons
Foreman (engineer) – total process control
1 person.
Weight of the equipment
45 tons 
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty
2 years
Technical losses, %
0,001% of the raw materials weight
Production area without warehouses
500 m2 = 80 m x 6 m x 4 m
It must be installed indoors
---Preparation section ---attrition section
Outdoor installation
6 weeks
Fractions are controlled by replacement of sieves
4 fractions simultaneously
Is required for main attritors - 4, for shredder -1
Factory start and adjustment specialists
Training of the personnel
USA and Israel
40 ft. containers – 6
Manufacturing time
60 days
Shipping time
66 days
Manufacturing time
90-120 days depending on destination
Spare parts
Are not included in the set.
Wearing parts
---abrasive shafts  8 units
Service time -2 years (made in Japan)
Hoses  of hydraulic units -4 pcs Service time - 1 year
---Shredder's cutters - 24 units
Service time -4 months
---Tire bead seat extruder's drums
Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves
Time of service - 1 year
Manufacturing process
 ----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) into four parts -------------------4. Cutting of workpieces ----------5. Production of powder and crumb 6. Separation into fractions ----------------7. Removal of textile cord----------8.Grinding of pure rubber (tire treads) and rubber containing textile cord---9 Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows
- raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper, hydroisolation for roofs