LU-YH-RX-2000 EURO production line

This set  meets all the requirements of EU
Number of units
1. Hydraulic guilottine shears – 2 units.
2.Tire bead seat hydraulic extruder -2 units.
3. Pneumatic lifters  3 units.
4.main attriting unit -3 units. YH-RX-2 
5.Chaffer -1 unit                                                                                                  
6.Fine vibration  sieve  -1 unit                                                                                                                              
7 Sorting fine vibration sieve -1 unit
8.Belt magnetic separator -2 units.
9. Boxlike magnetic separator  – 1 unit 
10 Air separator - 2 units  
11 spiral conveyors -11 units 
12 Belt conveyor   -1 unit
13 Air ducts -23 units 
14. raw materials air tubes -2 units
15 Shredder-1 unit
16. Electric board -2 units
17 Main final attritor, 1 unit. YH-RX-0.5
Is not included in the set
all is included .
Rated energy consumption
370 kW.
Actual energy consumption
274 kW.
Main engine power
Power by main units
Power by auxiliary units
Actual power consumption per 1 ton
55 kWx 5 units
275 kw
95 kw
165 kw
Water consumption
500 liters/day (cooling)
Raw materials consumption
6 000 kg/shift
Produces workpieces
6 000 kg/shift ( 6 delivery truck tires, 65 kg .hr)
Crumbs %
55% (0.5 - 1.0 mm)
Powder %
45% (0 - 0.5 mm)
Recycles pure rubber
Tires and bands containing textile
Tires and bands containing textile and metal
Tires containing metal
Tires of diameter up to 4 m
Doesn't recycle
Depends on rubber contents in raw materials
5 tons
- hr
500 kg
-shift (10 hrs)
6 000 kg/shift
- daily (22 hrs)
10 000 =11000  kg/day
- year (300 days)
3 000 tons
-metal scrap extracted/shift
Max -1 000 kg (depending on specifications of raw materials)
-Textile extracted/shift
Max -200 kg, depends on quality of raw materials
Raw materials consumption
3000 tons/year
Diameter of recycled tires
from 12 inches to 24 inches
Operation mode
300 days/year, 22 hrs/day
Personnel, one shift
Skillful workers
2 persons
3 persons.
Foreman (engineer)
The shop is divided into sections. Number of Personnel for each section
2 sections
---Attritors section
2 persons.
---Tires (up to 24 inches) preparation section
2 persons
Foreman (engineer) – total process control
1 person.
Weight of the equipment
20 250 kg
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty
2 years
Technical losses, %
0,001% of the raw materials weight
Production area without warehouses
200 m2
It must be installed indoors
---Preparation section ---attrition section
Outdoor installation
2 weeks
Fractions are controlled by replacement of sieves
2 fractions simultaneously
Is required for main attritor
Factory start and adjustment specialists
Training of the personnel
USA and Israel
40 ft. containers – 1. 20 ft containers – 1
Manufacturing time
60 days
Shipping time
66 days
Manufacturing time
90-120 days depending on destination
Spare parts
Are not included in the set.
Wearing parts
Price of wearing parts – 7200 USD
---abrasive shafts 2units
Service time -2 years (made in Japan)
---circular cutter - 2 units
Service time -1 year
---chips crusher
Service time -1 year
---Tire bead sear cutter's blades
Service time -4 months
---Tire bead seat extruder's drums
Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves
Time of service - 1 year
Manufacturing process
 ----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm..------------------4. Cutting off the second tire bead seat -----------5. Thinning of band.------------6. Cutting of workpieces ----------7. Production of powder and crumb 8. Separation into fractions ----------------9. Removal of textile cord----------10.Grinding of pure rubber (tire treads) and rubber containing textile cord---Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows
- raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper, hydroisolation for roofs