LU-YH-RX-2000 EURO production line

Brand
This set  meets all the requirements of EU
Number of units
55
Name
1. Hydraulic guilottine shears – 2 units.
2.Tire bead seat hydraulic extruder -2 units.
3. Pneumatic lifters  3 units.
4.main attriting unit -3 units. YH-RX-2 
5.Chaffer -1 unit                                                                                                  
6.Fine vibration  sieve  -1 unit                                                                                                                              
7 Sorting fine vibration sieve -1 unit
8.Belt magnetic separator -2 units.
9. Boxlike magnetic separator  – 1 unit 
10 Air separator - 2 units  
11 spiral conveyors -11 units 
12 Belt conveyor   -1 unit
13 Air ducts -23 units 
14. raw materials air tubes -2 units
15 Shredder-1 unit
16. Electric board -2 units
17 Main final attritor, 1 unit. YH-RX-0.5
Is not included in the set
all is included .
Rated energy consumption
370 kW.
Actual energy consumption
274 kW.
Main engine power
Power by main units
Power by auxiliary units
Actual power consumption per 1 ton
55 kWx 5 units
275 kw
95 kw
 
165 kw
Water consumption
500 liters/day (cooling)
Raw materials consumption
6 000 kg/shift
Produces workpieces
6 000 kg/shift ( 6 delivery truck tires, 65 kg .hr)
Crumbs %
55% (0.5 - 1.0 mm)
Powder %
45% (0 - 0.5 mm)
textile
removes
Metal
Extracts
Recycles pure rubber
Recycles
Tires and bands containing textile
Recycles
Tires and bands containing textile and metal
Recycles
Tires containing metal
Recycles
Tires of diameter up to 4 m
Doesn't recycle
Productivity
Depends on rubber contents in raw materials
Productivity/shift
5 tons
- hr
500 kg
-shift (10 hrs)
6 000 kg/shift
- daily (22 hrs)
10 000 =11000  kg/day
- year (300 days)
3 000 tons
-metal scrap extracted/shift
Max -1 000 kg (depending on specifications of raw materials)
-Textile extracted/shift
Max -200 kg, depends on quality of raw materials
Raw materials consumption
3000 tons/year
Diameter of recycled tires
from 12 inches to 24 inches
Operation mode
300 days/year, 22 hrs/day
Personnel, one shift
5
Skillful workers
2 persons
Shiftmen
3 persons.
Foreman (engineer)
-
The shop is divided into sections. Number of Personnel for each section
2 sections
---Attritors section
2 persons.
---Tires (up to 24 inches) preparation section
2 persons
Foreman (engineer) – total process control
1 person.
Weight of the equipment
20 250 kg
Certification
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
Factory warranty
2 years
Technical losses, %
0,001% of the raw materials weight
Production area without warehouses
200 m2
It must be installed indoors
---Preparation section ---attrition section
Outdoor installation
No
mounting
2 weeks
Fractions are controlled by replacement of sieves
2 fractions simultaneously
Foundation
Is required for main attritor
Factory start and adjustment specialists
comppulsory
Training of the personnel
compulsory
License
USA and Israel
Transportation
40 ft. containers – 1. 20 ft containers – 1
Manufacturing time
60 days
Shipping time
66 days
Manufacturing time
90-120 days depending on destination
Spare parts
Are not included in the set.
Wearing parts
Price of wearing parts – 7200 USD
---abrasive shafts 2units
Service time -2 years (made in Japan)
---circular cutter - 2 units
Service time -1 year
---chips crusher
Service time -1 year
---Tire bead sear cutter's blades
Service time -4 months
---Tire bead seat extruder's drums
Service time – 6 months (but it is possible to extend its service time and/or restore it
---Replaceable sieves
Time of service - 1 year
Manufacturing process
 ----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm..------------------4. Cutting off the second tire bead seat -----------5. Thinning of band.------------6. Cutting of workpieces ----------7. Production of powder and crumb 8. Separation into fractions ----------------9. Removal of textile cord----------10.Grinding of pure rubber (tire treads) and rubber containing textile cord---Finished product warehouse
The resultant products (powder and crumbs) are used to produce by further processing as follows
- raw reclaimed rubber
-mats for sport grounds of 500 х 500 mm
-filling seamless coatings
-Foam rubber
-Novotrack
-baseplates for rails and railway furniture
-Soles for slippers
- sanitaryware gaskets
- rugs for entrance doors and bathrooms
additives for asphalt
-Rubber blocks
-EPDM granules
-gasket and sealant for doors and windows
-Tread strips for restoration of tires
-Shock damper, hydroisolation for roofs